loading

Gester Instruments | Professional Glove, Mask, Safety Helmet, Protective Clothing & Footwear Testing Equipment Manufacturer Since 1997


Products
Test Standard

A kind of production method of high adsorption melt-blown non-woven fabric

Technical field The present invention relates to a kind of non-woven fabric, be specifically related to a kind of production method of the melt-blown non-woven fabric that can efficiently adsorb formaldehyde and other harmful substances. BACKGROUND OF THE INVENTION Non-woven fabrics, also known as non-woven fabrics and non-woven fabrics, are composed of directional or random fibers and are a new generation of environmentally friendly materials. They are moisture-proof, breathable, flexible, light in weight, non-combustible, easy to decompose, non-toxic and non-irritating. , rich colors, low price, recyclable and so on. For example, polyacrylonitrile, polypropylene (PP material) and other pellets are used as raw materials, and are produced by a continuous one-step method of high temperature melting, spinning, laying, and hot pressing and coiling. It is called cloth because of its appearance and certain properties. Non-woven fabric is a kind of fabric that does not require spinning or weaving. It is only formed by orienting or randomly arranging textile staple fibers or filaments to form a web structure, which is then reinforced by mechanical, thermal bonding or chemical methods. . Nonwovens break through the traditional textile principles, and have the characteristics of short process flow, fast production rate, high output, low cost, wide use, and many sources of raw materials. The non-woven fabric with adsorption is mainly activated carbon non-woven fabric. The process is mainly to sprinkle activated carbon powder on the non-woven fabric, and then use glue or hot-melt composite method to combine the activated carbon and non-woven fabric. Or the hot-melt method will further increase the filtration resistance of the non-woven fabric, reduce the filtration efficiency of the non-woven fabric, and the production process is complicated and the process is many. For example, the patent number is 201220180536. 2. The patent named 'Activated Carbon Nonwoven' discloses a kind of activated carbon nonwoven, comprising a nonwoven layer, and the nonwoven layer comprises an inner layer and an inner layer, and the described nonwoven layer An activated carbon layer composed of powder-like structured particles is also adsorbed and fused between the inner layer and the outer layer, and the non-woven fabric layer and the activated carbon layer are connected by viscose. Although this patent puts the activated carbon layer between the non-woven layers, it is connected by the method of viscose. The viscose layer will not only increase the filter resistance of the non-woven fabric, but also block the gaps of the activated carbon, thereby affecting the filtration of the non-woven fabric. capacity and adsorption capacity of activated carbon, so its structure needs to be further improved. Moreover, activated carbon often removes harmful gases through physical adsorption, and the harmful gases in activated carbon often overflow again at high temperatures, causing secondary pollution. SUMMARY OF THE INVENTION The object of the present invention is to overcome the deficiencies of the prior art, provide a kind of production method of high-adsorption melt-blown non-woven fabric, and the non-woven fabric produced by this method has extremely high adsorption performance to formaldehyde and other harmful substances. For achieving the above object, the present invention realizes through the following technical solutions: a kind of production method of high-adsorption melt-blown nonwoven fabric, comprising the following production steps: (1) by mass percentage of removing formaldehyde particles, activated carbon particles are (25% ~ 75%): (75%~25%) stir and mix to obtain additive material; (2) by weight ratio is 25: (0.4~1.6) non-woven macromolecule pellets, auxiliary agent are mixed Stir evenly, then melt-spin it by the melt-blown method, and mix it with the additive material in step (1) before forming the web, utilize air flow or mechanical web-forming to obtain the high-adsorption melt-blown nonwoven cloth. Preferably: the described formaldehyde removal particles are 1:(0.01~0.05):(0.5~1.0):(1~2):(0.3~0.8) by mass ratio: (1~3) potassium permanganate, platinum powder, manganese acetate, sodium hydroxide, activated alumina and titanium dioxide. Preferably: described activated carbon particle is coconut shell activated carbon particle. Preferably: by mass percentage, the consumption ratio of the polymer pellets in the step (2) and the additive material in the step (1) is: 25: (0.4~1.6). Preferably: the macromolecular pellet described in the step (2) is one or more of polypropylene, polyester, viscose fiber, polyethylene, acrylic fiber. Preferably: the auxiliary agent described in the step (2) is stearic acid, penetrant T, sodium dodecylbenzenesulfonate, Tween83, Tween80, Tween65, emulsifier OP10, fatty alcohol polyoxyethylene ether sulfuric acid One or more of sodium and propylene alginate. The beneficial effect of the present invention is that during the diffusion process of the target molecules, the formaldehyde-removing particles in the non-woven fabric of the present invention can capture the target molecules, and contact the active components in the non-woven filter material, and chemical adsorption reaction occurs. The chemical adsorption reaction occurs, and a chemical bond stronger than the van der Waals force will be formed between the target molecule and the non-woven filter material, so as to avoid desorption, thus eliminating the possibility of secondary pollution. In addition, the abundant microporous structure and highly reactive active ingredients inside the non-woven fabric ensure the purification efficiency and adsorption capacity of the non-woven fabric. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The specific embodiments of the present invention will be further described below in conjunction with specific embodiments, but the present invention is not limited to the following embodiments. A kind of production method of high-adsorption melt-blown non-woven fabric, according to the production technology of melt-blown non-woven fabric,It includes the following production steps: (1) stirring and mixing the formaldehyde removal particles and activated carbon particles uniformly to obtain additive materials; (2) uniformly mixing and stirring the macromolecular pellets and additives for non-woven fabrics, and then, by melt-blown method. Melt spinning, and after mixing with the additive material in the step (1) before forming a network, utilize air flow or mechanical network forming to obtain the high-adsorption melt-blown nonwoven fabric of the present invention.

GET IN TOUCH WITH Us
recommended articles
Understanding Universal Tensile Testing machine: Feature, Operation
Discover how universal testing machines perform tensile, compression, bending, and peel tests on metals, plastics, rubber, and composites. Features include servo motors, 0.001mm resolution, RS232 data, and safety systems. Step-by-step operation guide included.
What Are the Test Methods for Fabric Bursting Strength?
Fabric bursting strength measures resistance to rupture under concentrated load. Three primary test methods are used:

Ball Burst Method (ASTM D3787): Steel ball penetration for textiles/films using testers like GT-C02-2.

Hydraulic Method (ISO 13938.1): Fluid pressure on rubber diaphragm for industrial fabrics via GT-C12A.

Pneumatic Method (ISO 13938.2): Compressed air for breathable materials tested with GT-C12B.
Results are influenced by raw materials, yarn properties,
What is a Light Fastness Tester?
A Light Fastness Tester accelerates material aging by simulating sunlight (xenon lamps) and moisture to predict long-term durability. Used in textiles, automotive, plastics, and more, it follows AATCC TM 16, ISO 105-B02, and ASTM standards. Features include real-time light control, temperature/humidity regulation, and energy-efficient testing.
Bally Leather Flexing Tester GT-KC10A Assembly Guide
This comprehensive guide provides detailed instructions for the proper assembly, calibration, and operation of the Bally Leather Flexing Tester GT-KC10A. Essential for quality control labs, it ensures accurate testing of flex resistance in leather, coated fabrics, and textiles used in footwear uppers, helping to prevent material failure.
How to Improve the Accuracy of a Martindale Tester
Ensuring the accuracy of your Martindale abrasion and pilling tester is critical for reliable textile quality control. This guide details essential steps, from precise sample preparation and correct machine operation to routine maintenance. We also explore how advanced testers, like the GESTER model with its dual-servo drive and tool-free operation, are engineered to eliminate common sources of error and enhance testing precision for superior results.
ISO 17694 / ISO 5402-1: Footwear Flexing Resistance Test Methods
Footwear soles and uppers endure thousands of flex cycles during use, risking premature cracking, delamination, or chipping if material resistance is inadequate. This technical analysis details two critical international standards:

1. ISO 5402-1: Specifies the flexometer method for testing leather flex resistance under repeated bending.

2. ISO 17694: Defines test methods for footwear upper and lining flex resistance, simulating real-world bending stress to assess long-term durability.

C
Top Features of a Certified TDM Cut Resistance Tester Supplier for Laboratory Use
The demand for precise PPE safety testing has surged with the evolution of protective gear, making TDM (Tomodynamometer) cut resistance testing a critical process for evaluating protective gloves and industrial textiles. This article details the top features of a certified TDM cut resistance tester supplier for laboratory use, including compliance with international standards (EN 388, ISO 13997, ASTM F2992), high-precision mechanical engineering, automated workflows, robust data management, and integrated safety features. It highlights GESTER International Co., Ltd.—a 20+ year experienced manufacturer with ISO 9001 certification and partnerships with SGS, Intertek, and TUV—as a leading supplier, offering the GT-KC28 TDM Cut Test Machine and comprehensive services (on-site installation, calibration, global technical support). For laboratories seeking reliable, standard-compliant testing solutions to validate PPE safety claims, this article provides actionable insights into strategic procurement. Visit https://www.gesterinstruments.com/ for more technical specifications and PPE testing solutions.
Installation Training for the Incline Impact Tester GT-N49
Our expert team provides comprehensive on-site installation and training for the Incline Impact Tester GT-N49. This critical packaging testing equipment simulates real-world impacts during handling, transport, and stacking to evaluate product damage resistance. Learn about its key features like flexible moving plates, height adjustment, pneumatic angle control, and remote operation safety. Our service ensures proper setup, operational mastery, maintenance guidance, and troubleshooting support fo
Leather Physical Properties Testing Guide
This guide details the 9 critical physical property tests essential for assessing leather quality: Tensile Strength, Tear Strength, Abrasion Resistance, Thickness, Water Vapor Permeability, Water Resistance, Shrinkage Temperature, Color Fastness to Friction, and Bending Strength. It covers the testing scope (natural leather, synthetic leather, finished products, semi-finished goods) and introduces specialized testing equipment required for each method (e.g., Universal Testing Machine, Elmendorf
GESTER: China Top PPE Testing Equipment Company Leading Global Safety Standards
Since 1997, GESTER International Co., Ltd has emerged as China’s top PPE testing equipment company, with 25+ years of R&D experience in high-precision testing instruments. Serving clients in over 160 countries and partnering with global leaders like SGS, Intertek, and TUV, GESTER aligns its products with international standards (ISO, ASTM, EN, GB) to ensure reliable PPE performance. Highlighted by the GT-RC02B TPP Thermal Protection Tester—capable of simulating extreme thermal environments and calculating critical safety metrics like TPP values and escape time—and the GT-KC28 TDM Cut Test Machine, GESTER’s portfolio covers thermal protection, cut resistance, footwear testing, and more. The company offers comprehensive support, including ISO 17025/NFPA-aligned calibration, on-site installation, and staff training, empowering PPE manufacturers and testing laboratories to meet stringent global regulations, prevent workplace injuries, and accelerate market access. As a leader in global safety standards, GESTER combines technical precision, user-centric design, and lifecycle service to deliver tailored solutions for high-risk industries worldwide. Visit https://www.gesterinstruments.com/ for full product details.
no data
Quanzhou Gester International Co.,Ltd gains certificates of ISO 9001, 3A and SGS Audited supplier etc. with advanced design concept, excellent manufacturing technology and strict quality control.
WeChat
Contact us
Tel: +86-595-28886108 
Fax: +86-595-22515221
E-mail: sales10@gester-instruments.com,
                 info@gester-instruments.com
Mobile/Whatapp/ Wechat:  
             + 86(0)18059985379
Address:  Block 402,4th floor, f buliding, shengfulan business Center, no.577 jitai road, economic and  Technological development zone quanzhou of fujian.China.
Customer service
detect