loading

PPE Testing Equipment Manufacturer | Safety Equipment Testing Machines | GESTER


Products

Method for producing high-absorptive melt-blown non-woven fabric

TECHNICAL FIELD The present invention relates to a non-woven fabric, in particular to a production method of a melt-blown non-woven fabric that can efficiently adsorb formaldehyde and other harmful substances. 2. Description of the Related Art Non-woven fabrics, also known as non-woven fabrics, non-woven fabrics, are composed of directional or random fibers. They are a new generation of environmentally friendly materials. They are moisture-proof, breathable, flexible, light in weight, non-combustible, easy to decompose, non-toxic and non-irritating. , Rich colors, low price, recyclable and other characteristics. For example, polyacrylonitrile, polypropylene (PP material) and other pellets are mostly used as raw materials, which are produced by continuous one-step method of high-temperature melting, spinning, laying, and hot-pressing. It is called cloth because of its appearance and certain properties. Non-woven fabric is a kind of fabric that does not need to be spun and weaves, but only oriented or randomly braided textile short fibers or filaments to form a fiber network structure, and then reinforced by mechanical, thermal bonding or chemical methods. . Non-woven fabric breaks through the traditional textile principles, and has the characteristics of short process flow, fast production rate, high output, low cost, wide use, and multiple sources of raw materials. The absorbent non-woven fabric is mainly activated carbon non-woven fabric. The process is mainly to sprinkle activated carbon powder on the non-woven fabric and then use glue or hot-melt composite method to combine the activated carbon and non-woven fabric. Due to the adhesive method Or the hot-melt method will further increase the filter resistance of the non-woven fabric and reduce the filtration efficiency of the non-woven fabric, and the production process is complicated and the process is many. For example, the patent number is 201220180536. 2. The patent named 'activated carbon non-woven fabric' discloses an activated carbon non-woven fabric, including a non-woven fabric layer, the non-woven fabric layer includes an inner layer and an inner layer, the non-woven fabric layer An activated carbon layer composed of powdered structural particles is also adsorbed and fused between the inner layer and the outer layer, and the non-woven fabric layer and the activated carbon layer are connected by viscose. Although the patent puts the activated carbon layer between the non-woven fabric layers, it is connected by viscose. The viscose layer will not only increase the filtration resistance of the non-woven fabric, but also block the voids of the activated carbon, thereby affecting the filtration of the non-woven fabric. Capacity and the adsorption capacity of activated carbon, so its structure needs to be further improved. In addition, activated carbon often removes harmful gases through physical adsorption, and the harmful gases in activated carbon tend to overflow again at high temperatures, causing secondary pollution. SUMMARY OF THE INVENTION The purpose of the present invention is to overcome the shortcomings of the prior art and provide a method for producing high-absorptive meltblown non-woven fabrics. The non-woven fabrics produced by this method have extremely high adsorption performance for formaldehyde and other harmful substances. In order to achieve the above objectives, the present invention is achieved through the following technical solutions: A method for producing high-absorptive meltblown non-woven fabrics, including the following production steps: (1) The mass percentage of formaldehyde particles and activated carbon particles is (25%~ 75%): (75%~25%) Stir and mix uniformly to obtain additive materials; (2) Mix the polymer pellets and additives for non-woven fabrics with a weight ratio of 25: (0.4~1.6) Stir uniformly, and then melt-spun it by melt-blown method, and after it is evenly mixed with the additive materials in step (1) before web formation, airflow or mechanical web formation is used to obtain the high-absorptive melt-blown non-woven fabric cloth. Preferably: the mass ratio of the particles in addition to formaldehyde is 1:(0.01~0.05):(0.5~1.0):(1~2):(0.3~0.8): (1~3) It is composed of potassium permanganate, platinum powder, manganese acetate, sodium hydroxide, activated alumina and titanium dioxide. [0010] Preferably: the activated carbon particles are coconut shell activated carbon particles. Preferably, in terms of mass percentage, the ratio of the polymer pellets in the step (2) to the additive materials in the step (1) is 25: (0.4 to 1.6). Preferably, the polymer pellets described in step (2) are one or more of polypropylene, polyester, viscose fiber, polyethylene, and acrylic fiber. Preferably: the auxiliary agent in step (2) is stearic acid, penetrant T, sodium dodecylbenzene sulfonate, Tween83, Tween80, Tween65, emulsifier OP10, fatty alcohol polyoxyethylene ether sulfuric acid One or more of sodium and propylene glycol alginate. The beneficial effect of the present invention is that during the diffusion process of the target molecule, the formaldehyde-removing particles in the non-woven fabric of the present invention can capture the target molecule and contact the active ingredient in the non-woven fabric filter material to cause a chemical adsorption reaction. When the chemical adsorption reaction occurs, a chemical bond stronger than van der Waals force will be formed between the target molecule and the non-woven filter material, thereby avoiding desorption and eliminating the possibility of secondary pollution. In addition, the rich microporous structure and highly reactive active ingredients in the non-woven fabric ensure the purification efficiency and adsorption capacity of the non-woven fabric. DETAILED DESCRIPTION The specific embodiments of the present invention will be further described below in conjunction with specific embodiments, but the present invention is not limited to the following embodiments. -A method for producing high-absorption melt-blown non-woven fabrics, according to the production process of melt-blown non-woven fabrics, including the following production steps: (1) Stir and mix the formaldehyde particles and activated carbon particles uniformly to obtain additive materials; (2) The polymer pellets and auxiliaries for non-woven fabrics are mixed and stirred uniformly, and then melt-spun through the melt-blown method, and after they are uniformly mixed with the additive materials in step (1) before forming the web, use airflow or mechanical The high-absorption melt-blown non-woven fabric of the present invention is obtained by forming a net.

GET IN TOUCH WITH Us
recommended articles
Why GESTER Ranks as a Leading TPP Thermal Protective Performance Tester Exporter
As a trusted leading TPP Thermal Protective Performance Tester exporter, GESTER International Co., Ltd. brings 25+ years of R&D and manufacturing expertise to PPE safety testing. Our flagship GT-RC02 series TPP testers feature advanced dual-source thermal simulation, high-sensitivity sensors, and full digital automation—delivering precise, repeatable data to evaluate thermal protection for firefighter and industrial protective clothing. Fully compliant with global standards (NFPA 1971, EN 469, ISO), GESTER’s equipment is trusted by SGS, Intertek, and top testing institutes worldwide. Backed by ISO 9001 certification, global service in 160+ countries, and professional calibration support, we empower manufacturers and labs to meet stringent safety regulations and ensure life-saving thermal protection. Discover tailored TPP testing solutions for PPE excellence at GESTER.
According to ASTM D642 Standard: Detailed Box Compression Strength Tester GT-N02A
The ASTM D642 standard defines the test method for determining the compressive resistance of shipping containers, like corrugated boxes, when faced with static compressive forces. This article details the test procedure and introduces the GESTER GT-N02A and GT-N02B Box Compression Testers, which are fully compliant with ASTM D642, ISO 12048, and TAPPI T804. These versatile machines perform destructive strength tests, constant value tests, and simulated long-term stacking tests to ensure your pac
Sweating Guarded Hotplate GT-C98 Guide: Find the Right Testing Machine for Your Needs
The Sweating Guarded Hotplate GT-C98 is a professional instrument designed to evaluate the thermal resistance (Rct) and water-vapor resistance (Ret) of textiles and related materials. By simulating human skin heat dissipation and sweating under controlled conditions, it provides accurate and repeatable data for comfort and protective performance analysis. This guide introduces the testing principle, applicable international standards, industry applications, and key technical features to help users identify the right testing machine for product development, quality control, and research.
Mask Testing Equipment: Everything You Need to Know
This article comprehensively introduces mask testing equipment, including its definition, application significance, core international testing standards, main equipment types and functional characteristics. It also puts forward a step-by-step selection guide and common selection misunderstandings, providing a reference for mask manufacturers, third-party testing institutions and regulatory departments to select appropriate testing equipment, so as to ensure mask product quality, pass international certification and protect user safety.
Technical Insight: How a Professional EN388 Gloves Tester Company Evaluates Durability
In industrial settings, protective gloves’ durability is critical for workplace safety, with the EN388 standard serving as the global benchmark for evaluating abrasion, cut, tear, and puncture resistance. GESTER International Co., Ltd., a professional EN388 gloves tester company with over 20 years of experience, delivers high-precision testing solutions to ensure accurate and reliable durability assessments. Equipped with advanced instruments like the Safety Glove & Shoe Upper Cutting Tester GT-KC29—featuring LCD display, real-time monitoring, and compliance with EN, ISO, and ASTM standards—GESTER’s solutions meet the rigorous demands of laboratories, manufacturers, and international testing institutes such as SGS, TUV, and Intertek. Adhering to ISO 9001 quality management systems and offering comprehensive after-sales support (installation, training, calibration), GESTER empowers clients to validate PPE performance, mitigate workplace risks, and achieve global regulatory compliance. For trusted EN388 gloves durability testing equipment and integrated laboratory solutions, GESTER is the preferred partner in the PPE industry.
A Complete Guide to Martindale Testing by the Best Martindale Abrasion Tester Supplier
Durability is critical for textiles and footwear, and Martindale testing is the gold standard for measuring abrasion resistance and pilling performance. This guide dives into Martindale testing’s core mechanics (Lissajous figure multi-directional friction), strategies to boost testing accuracy (sample clamping, load calibration, abrasive standardization), and compliance with international standards (ISO 12947, ASTM D4966, EN). As a top Martindale abrasion tester supplier with 25+ years of expertise, GESTER International delivers high-precision instruments (Martindale Abrasion Tester GT-C13B, etc.) certified to ISO 9001 and trusted by SGS, Bureau Veritas, and other global testing institutes. Beyond machinery, GESTER offers global technical support, on-site installation, and calibration services. The guide also includes a procurement framework to help labs select tailored Martindale testing solutions. For reliable, standard-compliant durability testing, GESTER is your trusted partner.
Understanding Universal Tensile Testing machine: Feature, Operation
Discover how universal testing machines perform tensile, compression, bending, and peel tests on metals, plastics, rubber, and composites. Features include servo motors, 0.001mm resolution, RS232 data, and safety systems. Step-by-step operation guide included.
Safety Footwear Test Explained: Compression and Puncture Tester
This article fully explains the working principle, applicable international standards, test advantages and application scope of safety footwear compression and puncture tester GT-KB12A. It covers core protective performance testing of safety shoe toecap and sole steel plate, complies with GB, ISO, EN, ASTM and other global standards, and serves manufacturers, third-party labs and safety footwear R&D institutions for quality control .
How to Choose Light Fastness Tester: Water-Cooled and Air-Cooled
Choosing between water-cooled and air-cooled light fastness testers depends on precision needs, budget, and application. Water-cooled testers (like GESTER GT-3000) offer superior spectral accuracy and stability for rigorous standards (e.g., automotive, coatings). Air-cooled models (like GESTER GT-D02A-1) provide energy efficiency and easier installation for routine QC. This guide compares cooling methods, features, and applications to help you select the optimal tester.
What is Air Permeability Tester? Detailed Overview and Benefits

The air permeability tester is a high-precision testing instrument designed to evaluate the breathability of PPE materials, textile fabrics, non-woven fabrics, woven fabrics, and industrial filter media. It plays a critical role in quality control, product development, and laboratory research across multiple industries including PPE, textiles, automotive interiors, and filtration systems.

Modern instruments such as the GT-C27 Air Permeability Tester are developed with advanced sensor systems, automated control logic, and multi-standard compatibility to ensure reliable and repeatable results. Complying with global standards such as ISO 9237, ASTM D737, DIN 53887, and GB/T 5453, it guarantees internationally recognized testing performance.

With high automation, accurate pressure sensing, and flexible unit conversion systems, air permeability testing equipment significantly improves testing efficiency while reducing human error. It is widely used in PPE manufacturing, textile engineering, non-woven product development, and industrial filtration quality inspection.
GESTER International Co., Ltd. gains certificates of ISO 9001, 3A and SGS Audited supplier etc. with advanced design concept, excellent manufacturing technology and strict quality control.
WeChat
Contact us
Tel: +86-595-28886108 
Fax: +86-595-22515221
E-mail: sales10@gester-instruments.com,
                 info@gester-instruments.com
Mobile/Whatapp/ Wechat:  
             + 86(0)18059985379
Address:  Block 402,4th floor, f buliding, shengfulan business Center, no.577 jitai road, economic and  Technological development zone quanzhou of fujian.China.
Customer service
detect