The complex mood of textile machinery upstream and downstream enterprises towards intelligent manufacturing

After applying the intelligent system for chemical fiber filament production, the per capita output of Xinfengming Group Co., Ltd. has increased by about 250%, and the labor cost of the entire factory can be saved by about 600 million yuan compared with before. At the 2018 Textile and Apparel Intelligent Manufacturing Program Promotion and Textile Intelligent Manufacturing System Solution Supplier Matchmaking Conference held recently, vivid examples reflect the importance of intelligent manufacturing in improving production efficiency, improving product quality, improving the ability to respond quickly to the market, and reducing labor costs. Shortages and environmental constraints have played an important role. The textile and garment industry has a long chain, many production processes, and various types of equipment, resulting in a long production cycle, low efficiency and high labor costs in the textile industry. Under the situation that the cost of various production factors in China is increasing, textile and garment enterprises have an urgent need to reduce labor, reduce labor intensity, and improve product quality and production efficiency.“Twelve Five”Since then, textile and garment enterprises, equipment software suppliers, system integrators and scientific research institutes have combined to develop and apply different levels of intelligent manufacturing equipment and production workshops. At present, the new model of intelligent manufacturing has basically covered the six major fields of textile and garment manufacturing. . Enterprise representatives and experts from the fields of chemical fiber, spinning, weaving, printing and dyeing, non-woven, clothing and other fields and representatives of intelligent manufacturing solution suppliers gathered together to introduce their practice in intelligent manufacturing, put forward the direction of future demand, and Shared their thoughts on smart manufacturing. Value and Significance: Promote innovative, green, coordinated, open and shared development According to Hou Xi, Secretary General of China Intelligent Manufacturing System Solution Provider Alliance Textile Industry Branch and Deputy Secretary General of China Textile Machinery Association, currently in chemical fiber production, textile Yarn processing, weaving processing, dyeing and finishing processing, non-woven fabric production and garment production all have typical cases of intelligent manufacturing. From the smart spinning demonstration project of Xinjiang Esquel Textile Co., Ltd. with 10,000 spindles and 15 people, to the digital workshop of Changling Textile and Electric Co., Ltd. for the whole process of intelligent weaving, from Changzhou Hongda Electric Co., Ltd.'s integrated solution of finishing, flower and weft to Hengtianjia Huafei Weaving Co., Ltd.'s digital workshop for the production of pure cotton spunlace nonwovens, etc., all reflect the value and significance of the achievements of intelligent manufacturing in the industry. Shandong Jinan Yongxin New Material Technology Co., Ltd. is a domestic high-end medical and health biomass material R&D and production enterprise. Its products rely on the characteristics of antibacterial and antibacterial, hemostasis and healing, moisturizing and moisturizing. The field has quite good development prospects. According to Wang Jing, general manager, the company has initially built a new order-driven flexible and intelligent spunlace nonwoven production model, covering“One center, three platforms, four standard systems”Many aspects. The intelligent manufacturing central command and dispatch center under construction, as the brain and nerve center of the intelligent factory, can uniformly dispatch the data of the whole process of production and operation, and realize data coordination with MES and ERP, open up data islands, and realize the interconnection and interoperability of the whole factory data; The intelligent equipment monitoring under construction can integrate a series of high-sensitivity sensing devices and high-precision quality online detection systems to achieve accurate detection, real-time feedback, online diagnosis and intelligent correction of equipment status and product quality under high-speed production conditions. In the next stage of development, Yongxin will continue to vigorously develop customized ERP systems, develop and apply multi-joint industrial robots, develop and apply full-process intelligent spunlace production lines and intelligent warehousing and logistics equipment systems. Han Lixin, deputy chief engineer of Beijing Machinery Industry Automation Research Institute Co., Ltd., believes that intelligent manufacturing is a big concept, which is the deep integration of new generation information technology and advanced manufacturing technology, and runs through all aspects of the entire life cycle of product design, manufacturing, and service. And the optimization and integration of corresponding systems, aiming to continuously improve the product quality, efficiency and service level of enterprises, reduce resource consumption, and promote the innovation, green, coordinated, open and shared development of the manufacturing industry. The system architecture of a smart factory is mainly composed of enterprise life cycle management and product life cycle management, and life cycle management requires a research and development platform, a production operation platform, and a service platform to achieve. When talking about the construction of smart factories, he said that planning ahead, laying a solid foundation, and doing a good job in integration should not be ignored.​​

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